NEOTECH

testing

Certified Brake Testing: 6 Metres Shorter, 157,000 Cycles

A robot-actuated 100 N pedal test from 100 km/h cut stopping distance by 6 metres against OE. Calipers then survived 157,000 cycles from −30°C to 120°C. Here are the numbers and how they were measured.

Updated

Brake marketing is full of unfalsifiable claims. These two are not ours to interpret — both tests were run under Korean regulatory bodies with published parameters.

Stopping distance: 6 metres shorter than OE

The test was conducted under TS (Korea Transportation Safety Authority) regulation.

ParameterValue
Pedal force100 N, constant
Applied byRobotic actuator
Speed100 km/h to 0
ComparisonNeotech kit vs. original equipment
Result6 metres shorter

The robotic actuator matters more than it sounds. Human drivers modulate — they build pressure at different rates, and they do it differently on the tenth run than the first. A fixed 100 N applied by machine removes the driver as a variable, so the difference measured is the difference between the two brake systems and nothing else.

Endurance: 157,000 cycles across three thermal environments

Testing at KATECH (Korea Automotive Technology Institute) subjected the calipers to continuous operation at 6.9 MPa across three temperature bands.

EnvironmentTemperaturePressureCycles
Low−30 ± 5 °C6.9 MPa7,000
Normal20 ± 5 °C6.9 MPa120,000
High120 ± 5 °C6.9 MPa30,000
Total157,000

The calipers completed all three phases with full functionality and structural integrity intact, passing every durability requirement.

The thermal spread is the interesting part. Seals that are compliant at 20 °C can go hard and leak at −30 °C, and materials that hold shape cold can relax at 120 °C. Running the same pressure across all three bands tests the assembly at both ends of its working envelope rather than in the comfortable middle.